Robobox: a fully automatic pack grouping system

Non-returnable packs can be quickly and reliably handled using the newly developed Robobox grouping system. The versatile function unit for distributing and turning packs flexible is swiftly changed over for new layer patterns using the preprogrammed palletising configurations. Sensitive packs, in particular, like shrink-packs containing PET bottles with a petaloid base, are transported with optimum efficacy and guided to the correct position on the flush-grid-belt conveyor. Positive guidance of the packs during the entire turning and distribution operations ensures maximised dependability. The traversing unit can handle packs measuring up to 400 x 400 mm, with a maximum pack weight of 18 kg. The packs arrive in single file, long side leading. Depending on the layer pattern and pack size involved, several packs can also be positioned simultaneously. The Robobox operates without needing any specific components for the palletising patterns, such as spacing devices, stops, etc. This makes it a whole lot easier to introduce new layer patterns and to maximise the spectrum of handling options without elaborate change-over procedures. The Robobox can also handle the tasks of a pack distribution unit or sorting system when several lines are linked up.
The Robobox is constructed in modules, each of the 2200 mm long and capable of handling up to 2,000 cycles/h. This means an output range of 2,000 to 6,000 cycles an hour with three series-connected modules and single-pack grouping. When up to three packs are being handled simultaneously, the output can even reach 12,000 packs an hour. In conjunction with the palletisers of the Modulpal family , the modules of the Robobox grouping system ensure high output and flexible palletising.