Krones Modulpal Pro

Name: Krones Modulpal Pro
Brand: Krones

Loading and unloading pallets

Palletising robots for any application

The robots from the Modulpal Pro series provide wealth of options for loading and unloading pallets. You can individually combine each of the modules to suit your requirements. For example, you can create palletising specialists which are extremely quick and gentle on the product or highly flexible or also specialists which meet all these properties at the same time.

At a glance

Applications:
- Palletisation and depalletisation of returnable crates
- Palletisation of cartons, packs with film and multipacks
Maximum output: 650 layers per hour
Maximum layer dimensions: 1,300 x 1,300 millimetres
Maximum layer weight: 300 kg
enviro-certified for reduced energy and media consumption

Brochure Krones Modulpal Pro1.17 MB, .pdf

Overview of the models

Modulpal Pro 1A

1A = 1 axis

With this system version, the packs are moved vertically. The pre-grouped packs are fed to the palletiser at a high infeed level and guided from four sides until they are positioned on the pallet. The open-top design of the loading station with shutter allows for the optimal insertion of the layer pads.

Load capacity: 300 kg (max. layer weight)

Output (without layer pad handling): Non-returnable packs: Up to 460 layers per hour

Modulpal Pro 2AC

2A = 2 axesC = CompactA layer pusher moves the pre-grouped packs onto the transfer plate. The palletiser is then moved along two axes and sets the layer down on the pallet.

Load capacity: 300 kg (max. layer weight)

Output (without layer pad handling): Non-returnable packs: Up to 340 layers per hour

Modulpal Pro 2A

2A = 2 axes

This version, which moves along two axes, picks up the packs at the grouping station and places them down again on the pallet position. Depending on the gripper system, this variant is suitable for palletising non-returnable and returnable packs, and depalletising returnable packs. A rotating gripper head axis is optionally available.

Load-capacity: 700 kg incl. gripper system

Output (without layer pad handling): Non-returnable packs: up to 360 layers/hReturnable packs: up to 500 layers/h depending on the gripper system

Modulpal Pro 3A

3A = 3 axesThe model 3A can master flexible tasks, both during palletising and depalletising. In addition to the linear lifting axis and a pivoting unit, this Modulpal Pro is also equipped with a rotating gripper head axis.

Load capacity: 700 kg incl. gripper system

Output (without layer pad handling): Non-returnable packs: up to 360 layers/hReturnable packs: up to 500 layers/h depending on the gripper system

Modulpal Pro 3AR

3AR = 3 axesrotating

The base pivoting unit allows the robot to rotate around its own axis. This makes it possible for this Modulpal Pro to cover a working range of up to 360° when palletising and depalletising. Note: Only for earthquake category 0.

Load capacity: 700 kg incl. gripper system

Output (without layer pad handling):Non-returnable packs: Up to 360 layers per hourReturnable packs: Up to 500 layers per hour depending on the gripper system

Modulpal Pro 2AP

2A = 2 axesP = performanceThis version, which moves along two axes, picks up the packs at the grouping station and places them down again on the pallet position. Optimisations in the axis area and in layer handling have made it possible to increase the output compared to the Modulpal Pro 2A. Optionally, packing materials can be processed as usual or now even with a layer pad separator. The palletiser can also be equipped with a motorised gripper head turning unit.

Load capacity: 300 kg (max. layer weight)

Output (without layer pad handling): Non-returnable packs: Up to 450 layers per hour

Modulpal Pro 3AP

3A = 3 axesP = performanceThe 3AP model is very flexible during loading. In addition to the linear lifting axis and a pivoting unit, this Modulpal Pro is also equipped with a rotating gripper head axis. Optimisations in the axis area and in layer handling have made it possible to increase the output compared to the Modulpal Pro 3A.Optionally, packing materials can be processed as usual or now even with a layer pad separator.

Load capacity: 300 kg (max. layer weight)

Output (without layer pad handling): Non-returnable packs: Up to 450 layers per hour

Modulpal Pro 1AD

1A = 1 axisD = double columnThe Modulpal Pro 1AD consists of two synchronously operating modules: a transfer and a loading module.The pre-grouped pack layer firstly enters the transfer module and is moved to the correct transfer height. The palletising module picks it up and positions it on the pallet. During this entire process, the layer is guided from four sides.

Special features of the Modulpal Pro 1AD:

No pneumatic components required at all
Mounted on a stable base frame for quick assembly and more independence from the floor quality
For high outputs at low level pack infeed

Load capacity: 300 kg (max. layer weight)

Output (without layer pad handling): Non-returnable packs: up to 650 layers/h

Grouping system for non-returnable packs

All Modulpal Pro versions can be combined with the following grouping systems:

Robobox T-GS

Creates different layer patterns for non-returnable packs
Processes single-lane or double-lane packs
Turns and distributes the packs exactly according to the specifications for the pre-programmed layer pattern
Depending on the required output, one or two modules are employed for layer grouping
Equipment with parallel kinematic robot (tripod)

Learn more

Grouping with flush-grid belt infee

Servomotor-driven flush-grid belt without spacing device
Infeed conveyor in flush-grid belt design without spacing device
Driven pre-grouping station with motorised centring on both sides
Internal motor-driven turning unit

Grouping with a roller infeed

Grouping station with infeed roller conveyor in single-lane or double-lane design for returnable packs
Use of spacing devices possible
Pre-grouping station with plastic flat-top or roller version
Internal or external turning device

Benefits to you

Freedom of combination and high performance

Depending on the task, all components can be combined with each other flexibly. This results in an optimal machine configuration from low to high output ranges – even with a low pack infeed.

Quick start-up

Due to the set-up on a stable base frame, the palletiser can be installed very quickly. Therefore it also does not depend on the quality of the subsurface.

Maintenance-friendly and noise-protected

The integrated belt drive simplifies maintenance and reduces noise. The system was deliberately constructed with no lubrication systems so that the extent of maintenance could be kept low.

Flexibility and versatility

A large selection of gripper heads enables optimal processing of different pack types and sizes as well as different pallet dimensions.

Sustainability –reduced energy and media consumption

The use of servo motors and energy recovery systems, the extensive omission of compressed air consumers and the use of encapsulated, lifetime-lubricated bearings results in low energy and media consumption.

Economic efficiency

Thanks to the uniform modular component system, handling of several Modulpal Pro versions at a time is especially economical.

High dynamics and accuracy

The servo motor drive system for the shafts allows highly dynamic movements and maximum accuracy for repetition.

Ease of operation

Depending on the version, the system can change to other sizes semi-automatically or fully automatically. And if jobs arise which require operator intervention, situation-related indicators with graphical instructions allow the machine to be directed intuitively.