Revolutionary beer filling enables filling and capping in one unit

As fast as no other system

Time reduced by 50 percent, distance reduced and only one instead of two machines in use – these and many other advantages of the Dynafill are very convincing: Filling and capping is done in one sole functional unit – and that within less than five seconds. With good reason, one can claim that; the concept of Dynafill revolutionises beer filling.

At a glance

• Innovation for beer filling into glass bottles
• Combined filling and capping process on one single machine
• Novel filling process
• Maximum speed: 80,000 containers per hour

Compared to conventional systems, the Dynafill reduces

• the time between filling and capping process by 50 percent to approximately 5 seconds.
• the duration of the filling process to approximately 0.5 seconds.
• the number of filling valves from 100 to 66 with the same output of 36,000 containers per hour.
• the installation surface by 50 percent, as no capper nor the appropriate transfer starwheels are required.

• The closed hygienic filling and capping area ensures optimum product purity.
• No entry of foreign matter into the product
• The new filling process enables a low total oxygen uptake with low consumption of COâ‚‚.
  • No multiple flushing phases required: 20 percent lower COâ‚‚ consumption for flushing
  • 100 % control of the oxygen uptake by capping immediately after filling
  • Filling with N₂ possible
• No return gas must be returned.
  • 100 % COâ‚‚ concentration in the product tank
• No high-pressure injection is required.
  • No oxygen uptake in the bottle neck area
  • No product loss due to overfoaming
  • No water input into the product

The Weihenstephan Research Centre for Brewing and Food Quality and the Chair in Brewing and Beverage Technology at Munich Technical University confirm that all analytic and sensory quality parameters for beer are met.

Reduced space requirement

Thanks to the 2-in-1 principle, the Dynafill requires substantially less space than comparable combined filler-capper units. As the filler is not to be emptied in the case of a malfunction in the filling line, the buffer section to the labeller can be reduced. The labeller can also be directly block-synchronised to the filler.

Increased outputs

In future, the Dynafill enables a higher total line output than conventional systems: A total of 80,000 containers per hour can be processed.

Increased filling quality

The closed hygienic filling and capping area ensures optimum product purity, as return gas feed back into the product bowl is no longer required. High-pressure injection is no longer required and no product is lost during filling.

Reduced CO₂ consumption

The CO₂ consumption is 20 percent lower than that of conventional systems.

Stable filling process

The Dynafill enables not only cold but also warm filling of beverages (temperatures up to 30 °C) – the process duration will not exceed five seconds in both cases. The filling process remains always stable.

Ideal cleaning conditions

The Dynafill is a closed system. The filling valve and the capper unit are integrated in the CIP circuit.

Easy accessibility

The individual components, such as the filling valve, the media hoses and the capper drive can be individually dismantled.